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Steel Wire Packing Machine video

Steel Wire Packing Machine

The steel wire packing machine is mainly applied to exterior wrapping. Safe and easy operation and maintenance. The packing machine can be custom designed according to different requirement. In order to have a good wrapping effect, there are various wrapping materials can be chose, such as woven belt, compound paper tape, stretch film, etc. Through the wrapping, the objects will be well protected and sealed, and be kept in a good condition.

Description

STEEL WIRE PACKING MACHINE

MACHINE APPLICATION:

The steel wire packing machine is mainly applied to exterior wrapping. Safe and easy operation and maintenance. The packing machine can be custom designed according to different requirement. In order to have a good wrapping effect, there are various wrapping materials can be chose, such as woven belt, compound paper tape, stretch film, etc. Through the wrapping, the objects will be well protected and sealed, and be kept in a good condition.


INSTALLATION:

The machine shall be mounted on flat & hard ground, where the ground load should be more than 1 ton/m2.


OPERATION PROCESS:

*Load the coil on the trolley of machine by crane/hoist/C-hook,etc;

*Forward the trolley to the wrapping position;

*Fix the wrapping material on the steel coil;

*Automatic wrapping start and stop;

*Move out the packed steel coil from the wrapping station by trolley;

*Offloading the packed coils and start operation for next coils.


BASIC FEATURES:

1. Well-known brands adopted for the main components of the steel wire packing machine.

2. Modular design, ensure stable performance and convenient maintenance.

3. PLC program and man-machine touchscreen.Input the product outside diameter, inside diameter, width, and correction parameters, PLC will automatically calculate the length of packing tape needed.

4. Automatic loading trolley for heavy steel coil loading and offloading.

5. Independent electrical cabinet for easy operation and maintenance.

6. The overlap degree and tightness of packaging tape can be adjusted based on needs.

7. Turning ring height can be adjusted in order to adapt to the different size of the product.

8. The wrapping tape is cut automatically by program calculation.

9. The rollers are wrapped by Polyurethane to protect the steel coil surface.


MAIN PARAMETERS:

Model

GD600

GD800

Type

Trolley type

Trolley type

Coil width  

150mm-600mm

400mm-800mm

Coil OD

800mm-1600mm

1000mm-1900mm

Coil ID

508mm/610mm

508mm/610mm

Coil weight  

300kg-6000Kg

1000Kg-12000kg

Ring speed

Appr. 20-80r/min

Appr. 20-60r/min

Roller speed

5-8m/min

5-8m/min

Power output

7.5KW

10.5KW

Power supply

AC/380V/50Hz

AC/380V/50Hz

Air supply

6-8kgf/cm2

6-8kgf/cm2

Packing material

Compound paper/VCI paper/Knit tape: width:80-100mm; ID:55mm; OD≤500mm

Compound paper/VCI paper/Knit tape: width:80-100mm; ID:55mm; OD≤500mm

Stretch film: width:80-100mm; ID:50mm;OD≤150mmStretch film: width:80-100mm; ID:50mm;OD≤150mm

Synchronous   wrapping system

Optional  

Optional  

Automatic manipulator

Optional

Optional  

Note: the datas are only for reference, the machine can be custom designed according to specific object size.


DETAILS ELECTRICAL SUPPLY INFORMATION

1. Switching Cabinets

The electrical devices are installed on mounting plates in closed cabinets, protection degree IP20, designed in form 1 based on EN 60439-1. Each cabinet has a designation label on the door with the appropriate location indicator.

The switching cabinets are installed in a switching cabinet row.

For transport the cabinet system can be separated into shipping units with a maximum width of 3600 mm.

2. Cooling of the Switch gear

By fans cooling

3. Lighting of the Switch gear

Lighting for the switchgear is provided by a lamp combination with a 230V outlet built into every other switching cabinet.

4. Safety Coverings

The used components are protected against accidental contact. Additional endanger components under voltage are covered with transparent covers and warning labels in all transformers, fuses, breakers and copper tracks, etc.

5. Wiring

The wiring is flexible for all control circuits and lies in covered cable conduits. Attention is given that these cable conduits are filled only up to 70% with wires. The wire color codes and diameters conform to EN 60204.

6. Terminal Strips

The terminal strips are mounted approximately 250 mm from the lower edge of the switching cabinets.

The terminal strips have labels showing their respective terminal strip number. Each individual terminal is given a terminal number corresponding to the wiring diagram.

Cable stop bars are installed to prevent excessive tension on the outgoing cables.

7. Identification labels

Each device in the switching cabinet is provided with an adhesive label indicating the designation of the module in the wiring diagram.


WIRE IDENTIFICATION

Identification of the individual wires is necessary for the internal wiring in the switching cabinets.

The identification of the incoming and outgoing cables and lines is designed in such a way that they can always be read without detaching the connections or removing the cable stop clamps. The individual wires of a cable can be identified by the terminal number of the connection point. The cable can be identified by its cable number.


MOTOR DRIVES

For the motors, where we use three-phase asynchronous motors, the basic specifications of the drives is :

Wide range of adjustable speeds

Speed to zero without reduction of the torque

External air-cooling fans

Durable

Transmitter for registering the motor speed

Terminal box for connecting of power cables

Motor temperature monitoring through PTC resistor KTY84

Protection IP55 (in special cases IP23)

Insulation class F



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