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Master Coil Packing Machine

This automatic master coil packing machine adopts vertical packing position. It’s designed for high performance through-the-eye wrapping of jumbo coils for the metals and non-ferrous wire industries.

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MASTER COIL PACKING MACHINE

I. MACHINE APPLICATION:

This automatic master coil packing machine adopts vertical packing position. It’s designed for high performance through-the-eye wrapping of jumbo coils for the metals and non-ferrous wire industries.

The machine track frame opens to allow the coils to be easily placed into the machine before wrapping. The powered film shuttle can apply a range of protective films or woven tapes to the coils,enable the coils easily be packed, handled, stored and shipped after wrapping. This coil master offers a highly flexible packaging solution for efficient and optimal cost wrapping of the wire coils and bundles.


II. INSTALLATION:

Place the machine on the flat ground surface.


III. BASIC FEATURES:

1) Orbital wrapping specially for jumbo coils packing: the wrapping material carriage runs in an orbit through the coil center.

2) Special blocker roller station for coil loading and unloading,safe and reliable. More than one roller stations can be adopted for high efficient packing.

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3) High production throughputs for modern enterprise.

4) Adopt PLC & HMI interface for automatic operation. Easy operation by imputing OD. ID. width & corrected parameter of coiled metal, other parameters will be set by PLC automatically.

5) Both manual and automatic working mode can be choose.

6) The overlapping degree of the packing tape can be adjusted by the converter.

7) The height of the wrapper can be adjusted by motor for center positioning according different diameter.

8) Automatic mechanical hand for feeding and cutting the packing material.

9) Electrical sensors for trolley positioning.

10) Guardrails,soft start and soft stop functions ensure safe operation.

11) Packaging film tension is adjustable.

12) The rollers are wrapped by polyurethane.

13) Indicator alarms automatically when trouble occurs.

14) Optional: extra roller stations can be adopted for higher packing efficiency.

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IV. TECHNICAL PARAMETERS:

*Object material: Steel coils/wire rod coils           

*Coil width (W):700-2000mm     

*Coil outer diameter (OD): 1100-2200mm 

*Coil inner diameter (ID): ID≥450mm   

*Coil weight: 1000-30000kg            

*Packing material: PE/PVC stretch film/plastic tape: ID:76mm, OD:100-250mm, width 250mm

*Shutter speed: about 2-3m/second

*Overlap rate: 20%~90% adjustable

*Power output: about 11.0kw  

*Power supply: 380V, Three-phase five line

*Air supply: 6~8kgf/cm2       

*Effective working hour: 7200hours/year


V. OPERATION PROCESS:

1) Load the coils by crane, C-hook, forklift walking beam, coil car or conveyor onto the roller station.

2) The wrapper which is loaded with coil moves to the roller station. The wrapper positioning itself. Adjust the height of the U-type track for different coil diameter for packing material dispensing shuttle cross the center of coil.

3) The U-type track closed.

4) Fix the wrapping material on coil by manual or automatic mechanic hand.

5) The packing start automatically.

6) Sealed the material by manual/ automatic mechanical hand when the packaging finished.

7) The wrapper moves to another blocker roller station for next packing(optional).

8) Offload the packed coil and reload the next coil for a new packaging.


VII. SCOPE OF SUPPLY

Item

Quantity

Main engine of the machine with guide rail

1 set

U-type Orbital

1 set

Electrical cabinet, guardrail etc.

1 set

Shuttle

1set

Roller station

1 set

Spare parts and user manual

1 set for each

PLC&HMI control system

1 set for each


SALES SERVICE AVAILABLE:

1. Pre-sales service:

*Product inquiry and consulting support.

*Customized packing solution offered.

*Product sample testing support.

*Factory visiting and technical discussion available.

2. After-sales service:

*One year warranty, lifelong technical assistance and support.

*Engineers available to service machine overseas for installation&commissioning.

*Response any problems within 24hours.


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